HARLEY MOLEX CONNECTOR DISASSEMBLY HOW TO
HARLEY MOLEX CONNECTOR DISASSEMBLY UPDATE

This is a easy repair to do if you have the right tools and it can be done in 1 hour if you take your time. I then stripped the insulation off the wires and then crimped the new pins on the wires and installed the wires in the new TCA plug housing. Custom Dynamics offers Molex connectors and pins for your custom motorcycle wiring project. I then pulled the TCA plug housing apart and cut the existing pins off as close to the pin as possible to save as much wire as I could. Molex MX-150 Series Male Pin (100-Pack) 19.95. I wrote down the wires color and location on the TCA plug housing for reference when installing the pins in the new TCA plug housing. I removed the fuel tank and the top of the wire tray to see if I had any extra slack in the wires, there wasn't much extra slack but there was enough to do the job. I also used a wire stripper and side cutter pliers. I also needed a Open Barrel Contact Crimping Tool which I found for $25. APPLICATION SPECIFICATION REVISION: ECR/ECN INFORMATION: TITLE: MX150 Application Guide SHEET No. Some mention that it works well to remove pins of two sizes, while others say that it will not. To order, please contact your Molex Sales Representative or check.

The 72663-11 pins are around $.80 each and I needed 6 pins (I got a few extra pins) and the TCA plug housing was around $13. Customers are mixed about the removal of the computer component.

HARLEY MOLEX CONNECTOR DISASSEMBLY HOW TO

Step 4:With the help of the wire cutter, make a clean cut through the base of the connector. In this free DIY video, we show you how to remove the stock OEM signal type Molex plugs on the ends of may of your wires on your Harley-Davidson motorcycle. Make sure that you are pressing down the pin. Use your other hand to hold the wire connected to the pin. Gently tug the wire to separate it from the pin.

Also the TCA plug housing was in need of replacement because the tab to unlock the tab from the TCA was broken and the rubber seal inside the TCA plug housing was coming apart, I relate these issues with age and heat. Step 3:Pull the wire to remove it from the pin. Also the TCA pins need to be upgraded to the HD PN72663-11 pins, the upgraded pins are silver plated and the 2008 to 2010 pins are tin which will cause throttle problems causing the bike to go into limp mode.

HARLEY MOLEX CONNECTOR DISASSEMBLY UPDATE

that is found in the Electrical Connection Update kit 69201599A, listed for ’18-later Softail models and ’17-later Touring and Trike, plugs right in to the PA harness.

All you need to do is find a small, sturdy, 'rod' that you can depres. I had a broken wire on my TCA plug so a repair was in order, I did solder the wire together but I wanted to fix the wires/plug right. Access connector electrical wire harness. Simple video showing how to use a paperclip to remove the wires from a Molex connector.

Harley molex connector disassembly